Development of a New Method for Production of Colored Melange Yarn
DOI:
https://doi.org/10.46291/ICONTECHvol6iss3pp76-82Keywords:
Melange yarn, Yarn transfer machine, Winding tensionAbstract
Today, there are products in different colors/patterns/sizes produced and used in home textiles in different ways. Especially rich results can be obtained with the variety of raw materials and the wowen fabrics produced from these raw materials. In terms of consumers, it is a very important factor that the products they buy appeal to their pleasure visually, apart from their functional features. In the textile sector, fancy yarns have an important position at this point. Melange yarns, which are included in the fancy yarn group, offer a wide range of consumer portfolio for fabrics produced with these yarns, as they combine different color transitions in one yarn and there is no limit to diversification. However, considering the production methods and process steps, there are risky methods that can affect the properties of the final product. At the same time, these methods are costly and not fast methods. The aim of this study is to eliminate these risks and to produce melange faster and at lower cost. Tikentin (thick and thin) yarn was preferred as raw material. Linen like yarns, known as Tikentin yarn (thick and thin), are used to make fabrics made of synthetic yarns look like fabrics made from natural yarns and to give them a melange appearance. As the production process, the feature of adjusting the winding tension of the yarn transfer machine was used. Thus, while eliminating the risks of different fiber groups in production and taking advantage of the winding speed change feature of the yarn transfer machine, a melange appearance was obtained from a single yarn, while at the same time, melange yarn was obtained with a low cost and fast production method.
References
Amjad A. I., Kumar R. 2020. (Springer) ‘’ Effect of Fibre Fineness and Noil Extraction on the Different Shade Depths of Melange Yarns’’, 101(1):33–43.
Çelik Ö. 2018. (Uludağ Üniversitesi Doktora Tezi) ‘’Bobin Sağımında İplik Gerginliğine Etki Eden Faktörlerin Deneysel Araştırılması.
Hanumanth Naik H. S. 2008. (Technıcal Artıcle) ‘’Production of melange yams – A review’’, 161-165.
Hossan M., Rahman M., Islam T. 2021. (3rd International Conference on Sustainable Technologies for Industry 4.0 (STI), ‘’ Analyzing The Effect of Linear Density (Ne) on the Characteristics of CVC (90:10) Mélange Yarn’’.
Kertmen M., Gültekin E., Çelik H. İ., Olucak H. İ. 2021. (The 3rd International Conference of Materials and Engineering Technology (TICMET’21), ‘’Melanj Elyaf Karışımlarında Renk Standardizasyonu İçin Yapay Zeka Sistemleri Üzerine Bir Çalışma’’, 35-40.
Liu Y., Zhu L., Zhang C., Ren F., Huang H., Liu Z. 2019. (The International Journal of Life Cycle Assessment) ‘’ Life cycle assessment of melange yarns from the manufacturer perspective’’, 25:588–599.
Mahmood N., Jamil N. A., Arshad M., Tısied M. Q., İftikhar M. 2009. (Pak. J. Agri. Sci.) ‘’Interactıon Study of Polyester and Multı Bleached Cotton Blends For The Tensıle Propertıes of Rotor Spun Melange Yarn’’, Vol. 46(1), 2009.
Pan B., Yang Y. X., Yang R. H. 2021. (International Journal of Clothing Science and Technology) ‘’ The pattern design of fabrics produced by three-channel rotor-spun colorful melange yarn’’, Vol. 34 No. 1, 21-28.
Ray S., Ghosh A., Banerjee D. 2018. (Research Journal of Textile and Apparel) ‘’Analyzing the effect of spinning process variables on blow room blended cotton melange yarn quality’’, Vol. 22 No. 1, 2-14.
Ray S., Ghosh A., Banerjee D. 2018. (Fibres & Textiles) ‘’Effect of Blending Methodologies on Cotton Mélange Yarn Quality’’, 26, 5(131): 41-46.
Wang H., Memon H., Abro R., Shah A. 2020. (Fibres & Textiles) ‘’Sustainable Approach for Mélange Yarn Manufacturers by Recycling Dyed Fibre Waste’’, 28, 3(141): 18-22.
Wei W., Tang Q., Tang H., Chen J., Yan K., Wang D. 2021. (Fashion and Textile) ‘’ Preparation of the polyester/cotton composite yarn with alternating segmented structure and interval color via a promising physical spinning approach’’, (2021) 18:17, 1-11.
Wickramasinghe G., Dolawatte S. U. 2020. (Journal of Engıneered Fibers and Fabrics) ‘’Effect of intermingling process parameters on polyester/nylon melange fabric appearance’’, Vol: 15: 1–12.
Wickramasinghe G., Dolawatte S. U. 2021. (International Journal of Clothing Science and Technology), ‘’ Effect of production speed on polyester/nylon intermingled yarn and melange fabric properties’’, Vol. 34 No. 1, 65-78.
Yayla O., Kaynak H. K., Yolaçan G. 2018. (International Mediterranean Science and Engineering Congress (IMSEC 2018)) ‘’Farklı İplik Eğirme Sistemleri Kullanılarak Üretilen Melanj İplik Özeliklerinin Karşılaştırılması’’ 825-832.
Yayla O. 2020. (Kahramanmaraş Sütçü İmam Üniversitesi Yüksek Lisans Tezi) ‘’Melanj İplikte Yeni Nesil Lif Karışım Oranlarının Örme Kumaş Performansına Etkileri’’.
Downloads
Published
How to Cite
Issue
Section
License
Copyright (c) 2022 ICONTECH INTERNATIONAL JOURNAL
This work is licensed under a Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International License.